Performance Analytics
Operational Kaizen dashboard isolating physical runtime intelligence.
Six Big Losses — This Week
Availability
Equipment Failures
34.2% | 19.3 hrs
Setup & Changeover
28.7% | 16.2 hrs
Performance
Micro-stops
14.5% | 8.2 hrs
Reduced Speed
12.0% | 6.8 hrs
Quality
Startup Rejects
6.5% | 3.7 hrs
Production Defects
4.1% | 2.3 hrs
Fix equipment failures + changeovers = 62.9% of all losses recovered
Shift Comparison — This Week
Shift A
06:00 - 14:00 • 22 Operators
81.2%
A: 92% | P: 90% | Q: 98%
Shift B
14:00 - 22:00 • 20 Operators
76.5%
A: 87% | P: 89% | Q: 99%
Shift C
22:00 - 06:00 • 18 Operators
68.3%
A: 80% | P: 86% | Q: 99%
The Gap
12.9%
Monthly Value
$48000.0
The Six Big Losses
Intelligence Dashboard
Autonomous downtime mapping and failure forecasting.
Downtime Intelligence — Automated Tracking
Current Shift Timeline (Automated)
Recent Floor Events (Line 4 - Dual Cavity Press)
Tread Feed Jam
12:14 PM
|
4m 12s
Unplanned
Die Plate Change
10:30 AM
|
45m 0s
Planned
Sensor Calibration
08:15 AM
|
12m 30s
Planned
Predictive Intelligence — OEE Forecasting
Line 3 - VMI Maxx TBM (Next 7 Days Forecast)
Spindle Bearing Wear: 87%
79.2%
Past
78.5%
Past
76.1%
Past
Today
74.5%
D+1
68.2%
D+2
60.1%
D+3
55.4%
D+4
⚠️ Thursday OEE Drop Predicted: Internal mixer temperature variance detected. PM recommended before Thursday to prevent ~20% OEE loss.